Tag-Archive for ◊ Nexabond ◊

• Wednesday, December 07th, 2016

DAP Rapid Fuse for Wood

Last year, I wrote a series on this blog about the characteristics, performance, and practical applications of Nexabond, an excellent cyanoacrylate glue formulated specifically for woodworking.

Since then, the developer of the glue, Sirrus, Inc., has entered into an exclusive licensing agreement with DAP Products, Inc. The Nexabond 2500M (medium set time) formulation in now marketed as DAP RapidFuse Wood Adhesive. The product is no longer sold as “Nexabond.” The slow (“S”) and long (“L”) set Nexabond formulations, which were less useful and less popular, are no longer available.

DAP RapidFuse Wood Adhesive is sold in .85-ounce (about $6) and 4-ounce (about $10) bottles. It is widely available, including at Home Depot, Lowe’s, Ace Hardware, and True Value Hardware. The shelf life of Nexabond 2500M was pretty short in my experience with it – a year at best, and maybe even 8 months or so in a warm shop, as I recall.

DAP also markets RapidFuse All Purpose Adhesive, which, according to Sirrus, is also the Nexabond formulation. I do not know how or if the “All-Purpose” differs from the “Wood” version. The very same technical bulletin shows up on the DAP website for both products, and the listed applications are essentially the same. I suspect the two differ, for marketing, in name only. In that case, either could also be used in the shop as an all-purpose CA glue. Interestingly, Home Depot and Lowe’s currently sell the Wood version for 50¢ more than the All-Purpose in the .85-ounce sizes.

It is good news that the Nexabond formulation is once again available. It is a very useful glue for woodworking.

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• Sunday, May 31st, 2015

Nexabond glue

[Addendum 12/7/16: As of 3/1/16, “Nexabond” products are no longer available but the Nexabond 2500M (Medium set time) formulation is sold widely by DAP products as RapidFuse Wood Adhesive. The short and long set Nexabond formulations are no longer available.]

With this glue, we’ve got a high performance, convenient, fast-setting cyanoacrylate specifically formulated for woodworking. Fine, but there are lots of other good glues, so why do we need this one?

The main advantage of Nexabond’s fast set is that a glued assembly can be brought into the next stage of construction much sooner than with PVAs or most other common glues. The clamps come off, freeing both the clamps and shop space, and the assembly can be manipulated. Depending on the projects you build and your shop circumstances, this can significantly change the workflow.

Maybe. In my shop, which is probably like a lot of other low-volume small shops, speedy glue setting is usually not a big practical advantage. For example, the work flow proceeds just fine as I put aside a glued up tabletop and move to other work.

However, there are other times when it would be very helpful to have the glue set right away. In fact, there are more of these occasions than I first thought. As an example, it is nice to glue up a drawer bottom and have it ready to be raised and fit shortly thereafter with the bonus of not having to worry about moisture or swelling at the glue line. Generally, the advantage of fast setting seems to come up when adding components such as a partition, inside frame, or secondary stretcher to a primary structure where the obstruction of clamps would delay further work.

Moreover, there are situations where clamping small parts is awkward or impossible. With Nexabond, small parts can be held in place by hand until sufficient strength has developed. For example, installing corner blocks in a table went a lot easier with Nexabond.

The option of Nexabond has sometimes changed my approach when otherwise it would not have occurred to me. For example, when making a bent lamination form, successively stacking and pattern routing the layers was a breeze with the glue working at my pace. In general, Nexabond is very handy for making jigs.

The main point is that it’s great to have the option of the quick set. I see Nexabond augmenting, not replacing, PVAs and the other glues in my shop.

I’ve also been finding that Nexabond does a good job on end grain, perhaps better than any other glue I’ve tried. It seems to work well by applying a thin sizing coat to the end grain, waiting 1-2 minutes, scraping it smooth, then gluing the joint as usual. Below are some samples showing that the bond exceeded the strength of poplar but not red oak. That’s pretty good for an end grain-to-side grain bond.

Nexabond glue

All that said, there are major situations where the fast set is a disadvantage for me. When gluing dovetails or a leg-to-apron assembly, I want the extra time after closing the joint to check for square and adjust the clamp angles as needed. Of even more concern is the possibility of a joint seizing when it is partly assembled as I hurry to clamp it home to the shoulder lines.

In some assemblies where placement and trueness are virtually guaranteed without tweaking, this glue might work fine. We’re told it works well in production shop work.

There are also some joints where wood swelling is part of the strategy and water is therefore an advantage, so for these, I will continue to use PVA glue: biscuit joints, dowelling with dowels that have compressed grooves, and, in my opinion, Dominos.

In summary, as a small shop, low volume, custom woodworker, I definitely want Nexabond in my shop, I trust it, and I will be using it a lot, more than I thought at first, though I do not see it replacing PVAs as my primary glue for major assemblies.

[Note to readers: This series on Nexabond glue can be conveniently viewed in a single page by accessing it from the Series Topics page, to which there is a link just below the header image. There you will also find 19 more series on useful woodworking topics.]

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• Saturday, May 23rd, 2015

Nexabond glue

[Addendum 12/7/16: As of 3/1/16, “Nexabond” products are no longer available but the Nexabond 2500M (Medium set time) formulation is sold widely by DAP products as RapidFuse Wood Adhesive. The short and long set Nexabond formulations are no longer available.]

The informal shop tests shown in the previous post suggest that Nexabond glue’s bond strength develops slower in cherry than in the other species tested, red oak and poplar. I asked Peter Stevenson, chemist at Sirrus, the maker of Nexabond, about this. I wondered if the wood chemistry varies a lot between species. Here is his answer, quoted here with permission (emphases mine):

“In fact, the wood chemistry does vary drastically in some cases. One of those being cherry, which is much more acidic than poplar, maple, and oak. The acidic properties of the wood act as a secondary stabilizer of sorts and can decrease the polymerization process. Additionally, even within the same wood species you can see some variation in set time relative to early and late wood. While we have observed some variation in set time, we still see adequate bond strength within half an hour for return to service/processing demands. There will, of course, be some exceptions relative to specific scenarios which may arise.”

This leaves me a bit confused theoretically, because I thought red oak is more acidic than cherry. Maybe it depends on the specific acid compounds. I am not a chemist and fortunately don’t have to be one to do woodworking. What matters is what happens in the shop.

Thus, the practical conclusion for woodworkers, in my view, is that when working with any unfamiliar materials – woods, finishes, hardware, and glue – it pays to do a bit of trial-and-observation in the shop. In the case of Nexabond, it makes sense to take a few minutes and some wood scraps to see how quickly bond strength develops in a particular species before committing to a specific time frame for removing the clamps from a set of glue ups.

Of course, if you are able to clamp the work and keep the clamps occupied for at least about a half hour, then it won’t matter. But five minutes may be too soon in some cases, depending on the joint, how you will handle the assembly, and, as we now learn, the wood species.

Gain direct experience with even with the best tools and materials to use them effectively.

Next: some thoughts on practical applications of Nexabond. (The basics were covered in the first installment.)

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• Monday, May 04th, 2015

Nexabond glue

[Addendum 12/7/16: As of 3/1/16, “Nexabond” products are no longer available but the Nexabond 2500M (Medium set time) formulation is sold widely by DAP products as RapidFuse Wood Adhesive. The short and long set Nexabond formulations are no longer available.]

Does Nexabond cyanoacrylate glue make strong wood glue joints? In short, yes, but let’s take a closer look at that along with other properties of this glue.


Sirrus, the manufacturer of Nexabond, has graphs on their website that show has shown that white oak bonds made with their glues are as strong or stronger than those made with “water based wood glue.” They use an ATSM test protocol that involves lap shears and is different from the protocol for Titebond III presented on Franklin’s website.

Testing glue in this manner makes practical sense because the glue bonds in most woodworking joints are primarily stressed in shear. Sirrus kindly supplied me with additional data derived from this test protocol that compares Nexabond to Type I and Type II PVA emulsions, the categories of Titebond III and Titebond II, respectively. Again, they are all nearly identical in strength, though Nexabond 2500S measured very slightly, probably insignificantly, less than the others. The strength of all of the bonds exceeded that of the wood.


After soak-bake cycling, Nexabond bonds held up almost as well as Type I PVA bonds and considerably better than Type II PVA bonds. In a moisture-UV torture test, Nexabond outperformed both of the PVAs. Still, Sirrus cautions that their glue is water resistant, not waterproof, and the website states “for interior applications only.”

Woodworkers would naturally like assurance that our glue bonds will survive for decades and generations but, of course, we cannot directly know that yet. Thus, for any new glue, like finishes, there is a degree of uncertainty that only time can fully eliminate. In the meantime, we have to rely on tests and chemists, which seems reasonable.

Impact resistance

I’ve noticed that little blocks that were glued in place with a general purpose CA, in reconfiguring my tool cabinet, for example, can be easily knocked free, usually almost cleanly. For me, that is enough of a clue to avoid those glues for structural joints in furniture.

Nexabond is different. Data from Sirrus shows that it equals the PVAs in the impact resistance of shear joints. Also, even after 30 days of 82°C (180°F) heat, Nexabond bonds held up better than PVA bonds, though I don’t know the practical significance of that.

Cold creep

Glue line flexibility (cold creep), to a degree, is good or bad depending on the application. The flexibility of PVA glue helps mortise and tenon joints survive their inherent cross grain conflicts, while the rigidity of urea-formaldehyde glue keeps bent laminations stable.

Sirrus tells me that, as of my inquiry three months ago, they have not specifically evaluated cold creep performance. They point out that CAs in general are rigid but additives in the Nexabond formula create some flexibility, so qualitatively, performance in this regard should land between PVA and UF glues.

Glue line and clamping

I wondered if the glue line with Nexabond can ever be too thin or if I should be concerned about overdoing it with clamp pressure, such as in an edge-to-edge glue joint where an invisible glue line is desirable. None of their work, they say, suggests issues with too much or too little clamp pressure. Use enough pressure to close the joint and make the parts meet tightly without gaps.

Informal shop tests

Now, here are a few unscientific trials from the Heartwood Joint Destruction Laboratory (no affiliation with NASA). Please don’t interpret these as anything more than me just wanting to “see for myself” in my own shop. I wanted to get a sense of the development of the bond strength in different woods.

All of the joints were carefully fit, glued with Nexabond 2500M, and clamped for 5-7 minutes. I broke apart each joint by placing the assembly in a vise with the glue line just above the jaws and then grasping the top piece with large pliers just above the glue line – basically stressing the joint in tension to failure. I used this method simply because it’s easy to do and tough on the joints.

I broke the first set right after removing the clamps. Shown below, even after setting only several minutes, the poplar joint held perfectly, as evidenced by total wood failure, but the red oak and cherry joints obviously needed more time.

Nexabond glue

I broke another set one hour after removing the clamps, which is still not enough time to fully cure. Shown below, the poplar and oak joints held perfectly but the cherry joint was not ready.

Nexabond glue

I let two more cherry joints cure overnight before destruction. One shows about 90% wood failure and the other shows 100% wood failure, in other words, that joint held perfectly.

Nexabond glue

Again, this is obviously not a rigorous test but Nexabond seems to cure slower on cherry. I repeated the 5-7 minute and one hour breaks with cherry, again making sure the joints met perfectly, and the results were essentially the same as above. Perhaps Sirrus can advise on this.

In any case, I like to do these simple shop trials with unfamiliar glue just as I would with an unfamiliar finish-wood combination.

All in all, I’m very impressed with Nexabond glue. I’m convinced it is quite different – better – than any of the several other CAs I’ve tried over the years. 

As a reminder, this review is unsolicted and uncompensated.

Coming up: let’s consider options for practical applications of this glue in the small woodshop.

I’ve also invited Sirrus to comment on these posts.

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• Friday, May 01st, 2015

Nexabond 2500M

[Addendum 12/7/16: As of 3/1/16, “Nexabond” products are no longer available but the Nexabond 2500M (Medium set time) formulation is sold widely by DAP products as RapidFuse Wood Adhesive. The short and long set Nexabond formulations are no longer available.]

Nexabond is a unique cyanoacrylate glue specifically formulated  for bonding wood. Like other CAs, its main advantage is speed. It reaches most of its final strength very quickly, and that can change your shop workflow.

I have never trusted other CAs as mainstream woodworking glues, mostly because of their poor shock resistance. More than relying on data, I could see this myself by easily whacking apart small, simple test joints. I just couldn’t trust those CAs, and trust is everything for a woodworker when it comes to glue. But I’m becoming convinced that Nexabond is different.

First, let’s cover the basics of working with Nexabond. By the way, this review is unsolicited and uncompensated.

The full cure time to maximum strength for all of the Nexabond glues is 4 hours but Nexabond 2500M builds 2/3 of the maximum in only 5 minutes. 2500S is faster, 2500L is slower. They bond wood to wood and many other materials such as glass, plastic, and metal to wood. The manufacturer says it also works on MDF and oily exotics such as cocobolo and teak.

The basic procedure is easy. Apply a small amount of Nexabond – much less than you would for PVA glue – to only one surface and spread. The viscosity of 2500M is a little less than Titebond III, yet it is easy to work with and actually runs less than TBIII because there is simply less glue on the wood.

The joint surfaces must meet snugly because this glue is not a gap filler. I’ve found that there is a comfortable amount of open time so there is no rush to get the parts together.

Clamp the joint using customary force to bring the joint surfaces tight together. The instructions on the website say to clamp for a “couple of minutes” but I clamp for five minutes with 2500M, assured that plenty of strength will build in that time. No accelerator is used. Small pieces like corner blocks can just be held into place by hand for less time.

Aim for minimal squeeze out and use a dry cloth to clean up the excess. Nexabond glue does not contain water so there should be no joint swelling issues.

This is a fast glue, which can be helpful, but the flip side is that parts must come together in the correct position right away because there is very little time for repositioning them once they have met.

The glue has a sharp odor and beware, it bonds skin instantly. Unlike most CA glues, the bottle tip doesn’t clog. Shelf life is listed at 12 months at 72°F.

Coming up: A closer look at shear strength, endurance, impact resistance, and cold creep/glue line flexibility. Then a discussion of practical uses for this glue and a note about end grain bonding.

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