Archive for ◊ December, 2017 ◊

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• Saturday, December 30th, 2017

Kinex squares

Kinex squares are a fantastic value. Not well known to U.S. woodworkers, Kinex’s website states, “Swiss quality made in the Czech Republic.” Their tools are made to German DIN standards for accuracy. That’s the Deutsches Institut für Normung, which just sounds accurate to my ears.

Their all-steel “Precision Universal Squares,” which are designed much like a regular try square, are available in DIN 875/1 or the even stricter DIN 875/0. Each square comes with its own signed inspection certificate.

As examples, a 150mm (6″ blade) square in the DIN 875/1 standard has a deviation-from-right-angle tolerance of .018mm (.0007″) and costs $15.99 on Amazon, sold by Taylor Toolworks. The 150mm DIN 875/0 has a tolerance of .008mm (.0003″ – about a quarter thou!) and costs only $19.99. You can also order Kinex tools directly from Taylor Toolworks.

The handy 100mm x 70mm square (model #4026-02-010, DIN 875/0) that I bought is nicely balanced, and well finished with all edges relieved. There was a tiny nick on the blade and a tiny burr at the end of the blade, both of which I easily removed with a fine diamond touch-up hone. There were also a few insignificant surface scratches.

I cannot truly assess this level of accuracy in my shop but testing against my Starrett showed virtually light-blocking consistency in all parameters. I’m happy because, as someone quipped in an article that I read somewhere, long ago, “I like to be the only one adding inaccuracy to my work.”

Kinex makes other models of squares – flat, stand up, knife-edge, large, and lightweight – and an extensive line of other precision tools. As far as I know, Kinex squares are not sold by any traditional or online woodworking stores in the U.S. except Taylor Toolworks. Kinex has an online store but shipping is from Europe.

As usual, this review is unsolicited and uncompensated. I have no relationship with Kinex or its distributors.

Update 12/19/20: I came to dislike and ultimately reject the 100mm Kinex square that I was using because of the relieved edges, especially on the blade. I found that these minute chamfers make it more difficult to see tiny deviations from square when placed against the work. By contrast, Starrett squares have crisp unrelieved edges that allow more sensitive assessment of the work. The Kinex are still very good squares at an incredible price, and the slightly relieved edges may not bother you at all. However, based on the edge treatment, I no longer can recommend them despite their several other merits including extreme accuracy.

Category: Tools and Shop  | 4 Comments
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• Saturday, December 30th, 2017

curved cork sanding block

Customized shaped blocks are a must for properly sanding concave curves. They are a key player on the Tools for Curves team. Cork has the ideal flexibility and resiliency for backing the sandpaper.

Lately, I have been making the blocks entirely from cork. These work better and are easier to make than what I formerly used, which was shaped wooden blocks with a layer of cork added to the working surface. By the way, I have experimented with pink foam board insulation and found it difficult to shape reliably.

To make these all-cork blocks, you need thick stock. It is wonderfully easily to cut with a handsaw or bandsaw, and shape with a moderate-grain rasp. The curve does not always need to be a constant radius – simply draw it freehand and saw. Refine it with the rasp, ensuring that it is just a bit steeper than the steepest section of the work piece.

cork block

Make the thickness of the block to your liking based on how you want to grip the block. The block pictured at the top is about 1 1/2″ thick. You can try to size the block for optimal convenience in cutting the sandpaper from standard 9″x11″ sheets, and to minimize waste, but good function and feel in the hand are the more important factors for me.

Saw kerfs 3/4 -1″ long about 1/2″ from the top face of the block to house the ends of the sandpaper. Hand pressure will naturally keep the paper in place (see below) even in fine grits and more so in coarse grits. No wedges or clips are needed. The chamfers at the beginning of the slots toward the working face are important.

curved cork sanding block

To install the sandpaper:

Enter one end just a little into the slot, then bring the other end around the block and push it almost all the way into its slot. Working back the other way, snug the paper around the block and then push the original end as far as possible into its slot. Make a final tightening of the paper by pressing the paper it against one of the chamfers then use your fingertips to goose the paper even more into the slot.

cork sanding block

The simple design of these blocks along with this paper insertion procedure produce a tighter hold on the sandpaper against the surface of the block than any commercial curved block that I have used (none of which I like).

Finally, the light weight of an all-cork block is an asset not to be underestimated in the countless (ugh!) reciprocation of sanding work.

Find thick cork by searching online. Try “cork blocks” or “cork yoga blocks.” I suggest the Corkstore (Jelenik Cork Group), which currently sells a 9×5″x5″x3.5″ yoga block for $19.25, and 12″x8″x2″ block for $17.10. This is a nice fine grain cork that is easy to shape reliably. Dick’s Sporting Goods sells a 9″x4″x6″ block, so you might be able to find it locally.

Category: Jigs and Fixtures  | Tags:  | Comments off
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• Monday, December 11th, 2017

Krenov Foundation

You have some tools hanging around your shop that you don’t use or need. I know you do.

It’s inevitable. You’re a woodworker, so more times than you might care to admit, you’ve bought a tool that seemed so shiny and necessary at the time but now sits untouched. Maybe you’ve upgraded your chisels or backsaws, or maybe you’re downsizing to follow the trend of tool minimalism, but somehow there are unused tools in your shop.

And so readers, take a look around your shop and rescue those good but idle tools from their quiet detention. I respectfully ask you to consider giving them new purpose by donating them to the Krenov Foundation.

This organization’s stated mission is “to continue the legacy of James Krenov, his values, approach to woodworking, and teaching” as it “supports the art and craft of fine woodworking through scholarships, exhibitions, and developing an online archive of Krenov’s work.”

As for so many other woodworkers, the writing and work of James Krenov have been pivotal in forming my approach to the craft. Perhaps you often find yourself as I do, working in the shop as guiding words from A Cabinetmaker’s Notebook come to mind. In this spirit, I ask you to join me in supporting the Krenov Foundation.

At its helm is the Man of Steel himself, Ron Hock. It is based in Fort Bragg, CA, home of the Krenov School of Mendicino College, the evolution of the woodworking program established by JK in 1981. It takes only a sampling of the breathtaking work of its students to grasp the essence of the school.

By donating tools, you will be helping the next generation of woodworkers to experience and expand our beloved craft, in an age cluttered with anonymous ugliness. And “the Krenov Foundation is a nonprofit public benefit corporation organized under the Nonprofit Public Benefit Corporation Law for charitable purposes.”

Please contact them before sending your donation of tools to make sure they are suitable for their needs.

Thank you!

Category: Resources  | 6 Comments
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• Friday, December 01st, 2017

Porcaro magazine articles

If you enjoy and find useful the material here on the Heartwood blog, here are some offerings by your devoted keyboard warrior that I think you’ll also like. As with all my woodworking writing, it comes from the “sawdust and shavings of my shop.” No armchair pretensions, I write what I do. I hope these materials are helpful for your woodworking.

Popular Woodworking: August 2017 (#233) “Shapely Legs”

This article ties together techniques discussed on the blog to create a practical system for designing and making curved legs. This is how you go beyond copying plans laid out on grids of 1-inch squares in books and magazines. The idea is to empower you to create your own designs. I cover wood selection, transferring curves from a drawing to make a template, marking out and sawing the wood, and tools and skills for refining the curves after sawing.

Furniture and Cabinetmaking: July, August, and October 2017 (#259, 260, and 262) “Edge-to-edge Joinery,” parts 1, 2, and 3

This three-part series with more than 6,000 words and three dozen photos explores the techniques, rationales, and controversies of the ubiquitous edge joint. I truly think it is as complete and thoughtful a discussion of the topic as you will find anywhere. F&C is most readily accessible at a reasonable price in electronic form from Pocketmags.

Furniture and Cabinetmaking: February 2017 (#254) “Jointer Tune-up” 

This article is reproduced from material on the blog. It is a logical and doable approach to tuning a machine that can otherwise cause a lot of frustration.

Fine Woodworking Workshop Solutions: Winter 2017 “Making Better Use of Your Space” – Smart floor plans for workshops of all sizes.

Written by Fine Woodworking editors, this article has two pages of photos and text showing my humble 11×17-foot slice of heaven as an example of a small shop design, while the rest of the article shows an example of a medium and a large shop. The article has a nice plan diagrams of the shops, and shows some of the setup tricks and systems. The article appeared earlier in Fine Woodworking’s Tools and Shops annual issue, Winter 2014, with the cover declaring “dream shops, small and large,” so, wow, I’m living the dream, I guess.

Wood magazine: 

October 2016 (#242) “It’s Always Something” 

October 2017 (#249) “Search and Research” 

These two articles are reworked from the blog, and nicely produced by the editors at Wood.

Popular Woodworking:

October 2016 (#227) “Super Nova Magnetic Lathe Lamp”

December 2017 (#236) “SensGard Ear Chamber Hearing Protection”

These are reviews of two outstanding products.

The theme that runs through these writings and the blog is that I want to inspire you and help you to build things, and experience the joy of it as I do.

Category: Resources  | 2 Comments