{"id":6264,"date":"2020-01-12T15:27:11","date_gmt":"2020-01-12T20:27:11","guid":{"rendered":"http:\/\/www.rpwoodwork.com\/blog\/?p=6264"},"modified":"2021-06-09T15:40:13","modified_gmt":"2021-06-09T19:40:13","slug":"a-novel-cross-rail-joint-part-3","status":"publish","type":"post","link":"https:\/\/www.rpwoodwork.com\/blog\/2020\/01\/12\/a-novel-cross-rail-joint-part-3\/","title":{"rendered":"A novel cross-rail joint, part 3"},"content":{"rendered":"\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"570\" height=\"474\" src=\"https:\/\/www.rpwoodwork.com\/blog\/wp-content\/uploads\/2019\/11\/IMG_5175_edited-2.jpg\" alt=\"dowel jig for cross-rail joint\" class=\"wp-image-6069\" srcset=\"https:\/\/www.rpwoodwork.com\/blog\/wp-content\/uploads\/2019\/11\/IMG_5175_edited-2.jpg 570w, https:\/\/www.rpwoodwork.com\/blog\/wp-content\/uploads\/2019\/11\/IMG_5175_edited-2-150x125.jpg 150w\" sizes=\"auto, (max-width: 570px) 100vw, 570px\" \/><\/figure>\n\n\n\n<p>The dowel jig for this joint is simple but it must be <strong>accurate<\/strong>. Use a fine-grained, very hard wood. I used some of my old stock of bubinga, one inch thick. The width of the jig must fit snugly into the dado, 5\/8&#8243; in this case. A little extra length helps in handling the jig.&nbsp;&nbsp;<\/p>\n\n\n\n<p><strong>Make sure:<\/strong> all faces are flat and straight, the width and thickness are uniform over the full length, and adjacent faces are dead square to each other.&nbsp;Most woodworkers will use a table saw to make this little block of wood, as I did. Please be <strong>cautious<\/strong> working such little pieces, and make use of an appropriate work handling device. I like the <a href=\"https:\/\/www.rockler.com\/micro-jig-grr-ripper-basic-3d-push-block-system-gr-100\" target=\"_blank\" rel=\"noreferrer noopener\" aria-label=\"GRR-Ripper (opens in a new tab)\">GRR-Ripper<\/a> for such work. It&#8217;s worth it.&nbsp;<\/p>\n\n\n\n<p>Use a good brad-point bit to drill the 3\/8&#8243; holes. The drill press must be set up to drill true at 90\u00b0 because the jig will be used from <strong>both<\/strong> drilled faces. If the holes or the body of the jig is out of square, the joint will be inaccurate and difficult or impossible to assemble.&nbsp;<\/p>\n\n\n\n<p>The <strong>spacing<\/strong> of the holes is not critical but leave enough room for pass holes, countersunk at both ends, for two #6 x 1 1\/4&#8243; <strong>fixation screws<\/strong>. Attach a <strong>cleat<\/strong> with little screws at the end of the jig. It extends about 3\/8&#8243; beyond each drilled face, and will reference it to the edge of the workpiece.&nbsp;<\/p>\n\n\n\n<p>This is how the dowel jig will sit in the dado:<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"570\" height=\"467\" src=\"https:\/\/www.rpwoodwork.com\/blog\/wp-content\/uploads\/2019\/11\/IMG_5176_edited-2.jpg\" alt=\"dowel jig for cross-rail joint\" class=\"wp-image-6070\" srcset=\"https:\/\/www.rpwoodwork.com\/blog\/wp-content\/uploads\/2019\/11\/IMG_5176_edited-2.jpg 570w, https:\/\/www.rpwoodwork.com\/blog\/wp-content\/uploads\/2019\/11\/IMG_5176_edited-2-150x123.jpg 150w\" sizes=\"auto, (max-width: 570px) 100vw, 570px\" \/><\/figure>\n\n\n\n<p><strong>Next:<\/strong> using the jig.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The dowel jig for this joint is simple but it must be accurate. Use a fine-grained, very hard wood. I used some of my old stock of bubinga, one inch thick. The width of the jig must fit snugly into the dado, 5\/8&#8243; in this case. A little extra length helps in handling the jig.&nbsp;&nbsp; [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[5],"tags":[43],"class_list":["post-6264","post","type-post","status-publish","format-standard","hentry","category-techniques","tag-cross-rail-joint"],"_links":{"self":[{"href":"https:\/\/www.rpwoodwork.com\/blog\/wp-json\/wp\/v2\/posts\/6264","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.rpwoodwork.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.rpwoodwork.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.rpwoodwork.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.rpwoodwork.com\/blog\/wp-json\/wp\/v2\/comments?post=6264"}],"version-history":[{"count":12,"href":"https:\/\/www.rpwoodwork.com\/blog\/wp-json\/wp\/v2\/posts\/6264\/revisions"}],"predecessor-version":[{"id":6333,"href":"https:\/\/www.rpwoodwork.com\/blog\/wp-json\/wp\/v2\/posts\/6264\/revisions\/6333"}],"wp:attachment":[{"href":"https:\/\/www.rpwoodwork.com\/blog\/wp-json\/wp\/v2\/media?parent=6264"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.rpwoodwork.com\/blog\/wp-json\/wp\/v2\/categories?post=6264"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.rpwoodwork.com\/blog\/wp-json\/wp\/v2\/tags?post=6264"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}